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Old January 28th, 2008
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New Guns in the works

Hi All,

I'm finally getting down to my winter projects and I wanted to share.

The first, and my most important, is a blue water gun that I hope to use this summer. (I'm going to have regular access to a boat that I can use to get offshore, and can't wait to get a big one!)

I'm going to model it after the riffe island mid handle.

Stock 60" mahogany - 6 laminates 3/8" thick
3 bands-> 5/8" x 28 1/2"
60" shaft at 5/16" diam. with Hawaiian flopper
my own trigger mech. as seen below in CAD
epoxy and marine spar varnish finish

let me know what you think! I have the wood and have the laminates all cut and aligned. They are waiting to be glued, and I'm waiting on my steel.

Project #2

A euro style 90 cm gun also out of mahogany (the leftovers from the cannon of project #1) - 5 laminates 3/8" thick
2 bands 9/16" x 15"
100 cm shaft at 5/16" diam. with Hawaiian flopper
my own trigger mech. (similar to CAD but with the release directly above the trigger)
epoxy and marine spar varnish finish

I have attached pics of my handle for the euro gun, still w/o any finish on it.

Talk it up,
Dave
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Last edited by frogmansailor; March 24th, 2008 at 01:19.
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Old January 28th, 2008
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Re: New Guns in the works

So how are you going to align your laminates? "T section" perhaps?
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Old January 28th, 2008
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Re: New Guns in the works

I was going to use a vertical sandwitch. Like this: IIIIII
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Old January 28th, 2008
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Re: New Guns in the works

Boring!
At least you are using fairly thin lams compared to some builders & I approve of the non teak choice but why not go a little more radical?
6mm lams "T" section = different & beautiful gun?
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Old January 28th, 2008
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Re: New Guns in the works

Hey! I'm still getting the hang of this. I'd rather a boring gun that shoots straight over a beautiful hunk of wood for my mantle.
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Old January 28th, 2008
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Re: New Guns in the works

Nothing wrong with playing it safe, you ideas sounds - sound, keep us informed with the project.
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Old January 28th, 2008
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Re: New Guns in the works

You might be interested in reading this - http://forums.deeperblue.net/homemad...tml#post533041
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Old January 28th, 2008
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Re: New Guns in the works

Yes! I've been all over that thread for the past couple weeks. It's in my favorites. Thanks though.
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Old January 28th, 2008
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Re: New Guns in the works

Just wondering: do people ever make their own spears? I can't imagine it costing $80 dollars for a stainless steel rod 60" long, yet thats the price for a ready-made spear, which is practically the same thing as the rod just with a few notches and holes in it. I don't have much of a budget here, and the wood already hit me hard - $88 for all the mahogany!
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Old January 29th, 2008
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Re: New Guns in the works

Seems your well set on your project, congrats!

The t-lam fox mentions is not too complicated to add and quite a few DIY'ers go this route, IMHO unless your minimizing your wood specs (which you are not) I don't think you really need it, but then again it doesn't hurt either (I'm in the process of making a gun with absolute minimal dimensions which has carbon fiber b/t the lams and the actual "T" as well), the same holds for a pored track vs an all wood track (which I would recommend you implement in your gun).

The grip looks great, your trig mech I can't exactly decipher, but Steve Vero (poseiden) makes a great trig/auto release for $75.

Shafts are easy to fabricate in SS, the problem arises when you go into S. springsteel, its the rods that are difficult to secure, Ray Odor-http://www.spearfishing.cc/WebPage1.htm makes them with pins and a doghouse for a good price and quality.

good luck on your project!!!
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Re: New Guns in the works

Which exactly do you recommend: pored (poured?) track or all wood track, and what is a pored/poured track? I assume all wood track is just a slot cut on the table saw, or with a router?

The grip is for the 90 cm gun, but I think I'll make a similar one for the blue water gun, probably just a little beefier.

What's the best way to laminate: All the pieces at once or two at a time or two together then on onto the two, etc. ?

Is it bad to have a shaft of just stainless and not of spring steel? I'm having a hard enough time finding someone to sell me stainless around where I live (I don't like buying on the internet).

The trigger mech is not as complicated as it looks. Its basically the same as a simple trigger, but with a long pullrod attached to the trigger (which is now separate from the release lever) and the swing direction on the release lever is reversed. I think it will function well.

Thanks for all the help
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Old January 29th, 2008
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Re: New Guns in the works

Quote:
Which exactly do you recommend: pored (poured?) track or all wood track, and what is a pored/poured track? I assume all wood track is just a slot cut on the table saw, or with a router?
Poured track is cutting a channel into your stock then poring poxy (some add graphite powder to the mix) then routing the track (with a half-round), regular (wood) is cutting the track then routing or routing the track with a flute then routing with a half-round...the half round, set at the right depth gives you an enclosed route which IMO is better than a semi enclosed (open) track.

Quote:
What's the best way to laminate: All the pieces at once or two at a time or two together then on onto the two, etc. ?
I lam all at once after ripping the wood I soak it and let it sit a couple of days, this lets the wood "have its way" read the warp and lam like this (), you can also lam pairs like()-() this then pair those to the others the next day

Quote:
Is it bad to have a shaft of just stainless and not of spring steel? I'm having a hard enough time finding someone to sell me stainless around where I live (I don't like buying on the internet).
No SS is fine the only difference is Stainless Spring helds straighter longer and is very difficult to bend, IMO you get more for the $$$ with SSpring

Quote:
The trigger mech is not as complicated as it looks. Its basically the same as a simple trigger, but with a long pullrod attached to the trigger (which is now separate from the release lever) and the swing direction on the release lever is reversed. I think it will function well.
This is one area I would not experiment with unless you are absolutely sure about the max load weight of your mech. compared to the actual load of your gun/s (<>100#/5/8) a misfire in the least is scary, to the extreme it can cost a fellow spearo his life...so make sure you spec it right (quite a bit of info here do a search) as well as the right SS 17-4 I think is the one, hopefully someone else will chime in
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Old January 29th, 2008
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Re: New Guns in the works

So the difference between the two is just that one has epoxy (and sometimes graphite powder) as the material that the shaft is sliding on and the other is just the wood? Do they have the same cross sectional shape (b/c you said to rout them both with a half round)? I'm sorry I'm confused. Is the picture I attached of a wood or poured? Maybe a comparison picture would help me? And I still can't quite tell which one you think is better: the poured or the regular?

Thanks for all the help!! Sorry if I seem thick here, I'm just having a hard time getting this straight (my first real attempt at a gun + I haven't been spearfishing before so I don't know terminology) I'll keep this updated, though I will probably only be able to do work on the weekends.
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Last edited by frogmansailor; March 24th, 2008 at 01:19.
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Old January 29th, 2008
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Re: New Guns in the works

The one in the picture is a wood track but finished with epoxy as a varnish. There is little if any advantage to a derlin or other track. Water will provide all the lubrication you need. A reinforcing piece at the end of the track wouldn't go amiss though
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Old January 29th, 2008
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Re: New Guns in the works

Ok. Thats what I had been planning. I gathered a bunch of different pictures from different threads and was planning on trying to combine them for my guns, and this was the type of track I was going to use. (I had already decided to use epoxy finish)

Question: Can the track be square bottomed (ie. cut with a table saw w/ thick blade) or should it be a half round from the router? The table saw cut would be easier to cut straight... but if it should be half-round there's no point in cutting corners if it sacrifices accuracy.
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